Conception, sketching, designing,
projecting and developing.
We offer valuable experience and
bringing your project to its goal.
Our qualifications are your added value.

WE ARE THERE
FOR YOU!

From the initial project idea to the finished GMP-compliant commissioning, feasibility studies or qualification concepts, detail planning or EX-protection consulting – benefit from our tailor-made solutions.

Plant Engineering – Project Management

Feasibility studies

Concept design

Basic Engineering

Detail Engineering

Authority Engineering

Construction Management

Commissioning support

Documentation

Feasibility studies

Objectives1 and contents include the review of
- technical feasibility (technologies, procedures and processes)
- economic feasibility (budget, financing)
- required resources and availability (e.g. manpower, machines, areas, materials and time)
- schedule of implementation
- legal regulations
- opportunities, risks and approaches
  …and a recommendation for a decision

Result: A feasible project

Concept design

Determining the basis of design
Comparison and selection of technology and procurement options
Definition of the plant configuration incl. plot plan
Preliminary drawings and schematics of the main processing equipment and units
Permissions, environmental and safety related issues and requirements
Preliminary overall project schedule

Cost estimation (project and production costs)
Economic feasibility study, cost-benefit analysis
Risk assessment
Organizational structure, staff requirements
Acceptance criteria and performance parameters

Result: A project ready for scheduling and approval

Basic Engineering

Design basis / project definition
Mass balances
Energy balances
Preliminary project plan/ project execution plan
Process flow diagrams (PFD) and process descriptions
Equipment lists and equipment data sheets of main components
Ready-to-order documents for long lead items
plot plan / arrangement drawings
Preliminary 3D model
Piping list
Single line diagram

List of main electrical consumer
Building, heating, ventilation, air conditioning system and utilities
Drafts for
- Instrumentation and control systems (I&C) and process control system (PLS)
- Health, safety and environmental technology (HSE)
- Plant operating procedures
- Maintenance
- Procurement
Project management structure

Result: A project ready for tender

Detail Engineering

Development of detail design for the disciplines
- Process engineering
- Civil and Structural steel
- Plant engineering
  - Piping
  - Apparatus
  - Equipment
- Electrical engineering (high and medium voltage)
- I&C-PL engineering
- Building services (HVAC)

Result: A project ready for construction

Authority Engineering

Documentation in compliance with official regulations:

Federal Immission Control Act (BImSchG)
Federal Water Law (WHG)
Equipment and Product Safety Act (GPSG)
Closed Substance Cycle Waste Management Act (KrW-/AbfG)
Federal Building Code (BauGB)

Services:

Compilingdocuments relevant for approval
Required specification of machines and facilities
Cooperation with the authorities
Providing support for public hearings for approval

Result: A project ready for approval by the authorities

Construction Management

Construction planning
Management of construction and assembly
Monitoring and testing of activities up to mechanical completion
Accepting services rendered by the contractor to mechanical completion

HSE compliance
QA / QC
Preparation, monitoring, analysis and documentation of acceptance test

Result: A Completed plant ready for commissioning

Commissioning support

Commissioning planning
Monitoring and testing of procedures until start up of the plant
Documentation of the commissioning tests

Result: A plant ready for production

Documentation

Site survey (manual or by laser scan)
Documentation of new and existing plants
Documentation according ordinance on Industrial Safety and Health (BetrSichV)
GMP / FDA compliant documentation

Result: As-built documentation of the plant

YOU NEED SUPPORT
IN DAYLY BUSINESS?

We will be happy to discuss our contracting models with you in order to relieve your own resources or to temporarily reinforce them in special areas of expertise.